Custom Control Panels vs Standard: Which is Right for You?

In the world of industrial manufacturing, control panels are critical components that govern machinery and processes. These panels come in two main types: custom and standard. Choosing between the two can be a daunting decision. Both have their advantages, and understanding their assembly process can help guide your choice.

The Assembly of Standard Control Panels

Standard control panels follow a predefined template, both in design and assembly. Manufacturers produce them in bulk, adhering to uniform specifications. Each panel is constructed using the same set of components and wiring configurations. This consistent approach allows for faster assembly because technicians can follow a standardized process every time.

1. Component Sourcing
   The first step in assembling a standard control panel is gathering the necessary components. Since these panels follow a fixed blueprint, sourcing is often more straightforward. Manufacturers already have agreements with suppliers for bulk purchases of the same parts. This not only reduces lead times but also cuts costs.
2. Pre-configured Layouts
   Standard panels feature a pre-configured layout. During assembly, technicians refer to a standardized plan, which includes specific instructions on where each part goes. This makes the process efficient. There’s no need for trial and error, and technicians know exactly where to place each element.
3. Wiring and Connections
   The wiring in a standard panel is also predefined. Because there’s no customization, wiring diagrams are uniform across all units. The pre-set connections ensure that everything fits as expected, speeding up the assembly process. Technicians follow established procedures for crimping, labeling, and routing wires.
4. Quality Control
   Since all panels are identical, quality control can be streamlined. Inspectors check each panel against the same set of standards. The repetitive nature of standard panel production makes it easier to spot deviations from the norm.

The Assembly of Custom Control Panels

Custom control panels, on the other hand, are unique to each client’s requirements. The assembly process is more complex and tailored. From component selection to wiring, everything is bespoke. The flexibility of custom panels allows for highly specialized solutions, but this also means that assembly takes more time and attention.

1. Bespoke Component Sourcing
   For custom panels, sourcing components isn’t as straightforward. Technicians and engineers must identify the exact parts needed to meet specific functional requirements. This step involves working closely with suppliers to obtain specialized components. The sourcing process can sometimes extend lead times, but it ensures the panel matches the client’s needs perfectly.
2. Flexible Layouts
   Unlike standard panels, the layout of custom control panels varies from project to project. Technicians may need to modify pre-existing designs or create new configurations from scratch. This requires greater skill and precision during assembly. Each part must be carefully placed to ensure compatibility with the rest of the system.
3. Tailored Wiring and Connections
   Wiring in custom control panels is unique to the equipment it will control. Technicians can’t rely on pre-set wiring diagrams. Instead, they must create tailored wiring routes to ensure the system functions as expected. This often means adjusting lengths, connectors, and paths to fit the panel’s specific layout.
4. Rigorous Quality Control
   Custom control panels undergo more rigorous quality control because of their unique nature. Each panel is different, so inspectors must carefully review the entire system to ensure it meets the client’s exact specifications. There is no one-size-fits-all checklist; the process is customized, just like the panel.

Which One is Right for You?

Choosing between a custom and standard control panel largely depends on your operational needs and budget.

• Go Standard If:
  • You require a panel quickly.
  • Your application has general requirements that match industry norms.
  • You want a more cost-effective solution.

  Standard panels work well for those who prioritize quick turnaround and need a reliable, proven solution without specific customization.

• Opt for Custom If:
  • Your equipment or process requires unique features.
  • You need flexibility in control options or expandability for future upgrades.
  • You are prepared for a slightly longer lead time and higher cost.

  Custom panels are ideal for specialized industries, such as aerospace, medical equipment, or unique manufacturing processes that demand exact specifications.

Conclusion

Both custom and standard control panels have their place in industrial applications. The choice comes down to what your project demands. Standard panels offer speed and cost savings, while custom panels provide flexibility and precision. By understanding the assembly process of each, you can better assess which one suits your business needs.

At MIS Controls, we specialize in assembling both types of panels with the utmost attention to quality and performance. Whether you choose a custom or standard panel, our team is ready to help you find the right solution for your operations.